When you see a car, you say it is just one thing. However, a car is not just one big thing! All these components contribute to how the car functions and its aesthetics. These can be designed in several different fashions to accommodate the requirements of each specific vehicle. Shaoyi automotive sheet metal stamping — One of the common manufacturing method to produce such components. It is a key process in the creation of what we see on cars today.
Automotive metal stamping is a specialized form of shaping metal. In this method a tool, known as a press, is employed to convert flat metal into a predefined shape. Imagine the press is like a really big cookie cutter that can cut out different shapes of dough. That flat metal can then be used to shape a plethora of other parts for a car; including doors, the hoods, or even fenders to help provide protection from your car.
This is why companies such as Shaoyi uses metal stamping due to its very high precision. Which allows the parts to be precisely sized and formed. It is incredibly important for parts to fit well when manufacturing a car. If they are the wrong size, then the car might have trouble operating or be unsafe at all. With Shaoyi metal stamping automotive, companies can guarantee each part will be made to their specific detail.
A second reason why businesses prefer using metal stamping is because it is a high speed process. After the press is tooled up, it can churn out hundreds or thousands of metallic components in a few short hours. And that speed can pay huge dividends, helping to keep car factories humming. In case any step of a process takes very long, then production slows down and customers experience delays in receiving their cars.
Although not a new concept, the relevance of metal stamping has become paramount in the last few decades. The metal utilized for automotive stamping machinery will differ based on the part being stamped. Steel is typically the baseline due to its strength, but you can also use aluminum or copper instead. The metal typically comes in full sheets or coils which are fed into the stamping press.
Technique 1: Progressive Stamping One of the techniques is known as "progressive stamping. This process is a way of shaping the metal through a series of dies. Metal is formed through each die a little more until the finish part is created. Since the metal needs to be fed through the press less number of times, this method is quicker than machining with a single die. It saves time and speeds up production.
Blanking and Forming — Another method used is known as blanking and forming. This Shaoyi metal stamping is useful for creating a component that must be made by two separate shapes of metal. Step 1: Metal is divided into two parts, which are referred to as blanking. Then each individual part is shaped (forming) before they are assembled. This method is used to produce complicated sections requiring more than one form.
We are proud to have our IATF certification 16949. It is a testimony to our quality management excellence that we strive for in the automotive industry. Our quality department has mastered five crucial quality tools which include Statistical Process Control (SPC), Measurement Systems Analysis (MSA), Failure Mode and Effects Analysis(FMEA), Advanced Product Quality Planning and Production Part Approval Process. Our quality team also has completed Six Sigma training to ensure that we maintain the highest standards for product quality. Our systematic approach to quality management makes sure that our products not only match, but often surpass the standards of our industry, giving our customers confidence and complete satisfaction with our service.
With more than 15 years of expertise in the automotive industry, our company covers an area over 10,000 square meters and are experts in the manufacture of metal parts for more than 30 auto brands. We employ cutting-edge processing techniques, including stamping, CNC machining mold manufacturing, and die-casting to make sure that every item is manufactured to the highest quality standards. Our strict quality control measures assure that our products are identical in terms of size shape, form and performance. This helps build confidence and trust with our customers.
Over 90% of the items we create are made specifically designed for the automobile industry. Our company supplies high-quality parts for a range of vehicles including cars, golf carts and motorcycles. Our wide range of products demonstrates our commitment to meet the diverse needs of the automobile market. We're also proud to be the leading supplier of suspension systems to Volkswagen in China. This demonstrates our ability to provide innovative and reliable solutions to major auto brands. We have a deep industry background that permits us to create products that not only meet, but exceed the expectations of our customers in terms of performance and quality.
Our company is proud of having a dedicated R&D team with every engineer boasting over a decade of expertise in the automotive industry.This knowledge allows us to understand the distinctive features of various products and materials, allowing us to develop custom solutions for our clients. We offer expert CAE analyses, product development and technical support as well as thorough DFM report to ensure that each aspect of the design is developed to meet the demands of production. Our drive to innovate keeps us on top of the industry, delivering premium, customized metal parts that meet our customers' particular demand.
Small batches, high standards. Our rapid prototyping service makes validation faster and easier — 
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